PD012 60mm Box butt hinge

What is a 60mm Box Butt Hinge?

A 60mm box butt hinge is a mechanical fastener designed to connect the lid and body of a wooden box, allowing one part to pivot smoothly around a fixed axis. The “60mm” refers to the length of the hinge (about 2.36 inches), making it suitable for medium-sized jewelry boxes, keepsake chests, toolboxes, gift cases, and other wooden crafts. 

Butt hinges are one of the oldest and most reliable types of hinges, valued for their durability, ease of installation, and compact profile. The 60mm size strikes a balance between strength and discreetness, providing a secure, professional look for both amateur and commercial woodworkers.

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Key Features of the 60mm Box Butt Hinge

• Medium Size Versatility:
  At 60mm (2.36"), this hinge is neither too small nor too large, ideal for a range of box types up to small cabinets.

• Flush Surface Mount:
  Designed for surface or mortise mounting, creating a neat fit at the joint with minimal protrusion.

• Precision Alignment:
  Dual-leaf design ensures smooth operation and tight closure of lids.

• Support for Moderate Loads:
  Strong enough to support medium-weight wood box lids, trays, and doors with stability.

• Screw Hole Pattern:
  Typically 4–6 countersunk holes per hinge for firm attachment with matching wood screws (often supplied).

• Material Options:
  Available in stainless steel, solid brass, electroplated steel, antique bronze, black, gold, nickel, or custom colors/finishes.

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Typical Applications for 60mm Box Butt Hinges

1. Jewelry Boxes – Suitable for mid-to-large jewelry boxes needing stable, attractive lid support.
2. Keepsake & Memory Chests – Ideal for memory boxes, photo cases, and family heirloom chests requiring reliable access.
3. Gift Boxes & Presentation Cases – Box butt hinges improve perceived value and durability.
4. Watch Boxes & Instrument Cases – Secure, easy operation for prized and delicate contents.
5. Stationery and Pen Cases – Keeps lids perfectly aligned for presentation and storage.
6. Tea, Wine, and Cigar Boxes – Blends seamlessly with premium woods, adding functional longevity.
7. Small Cabinets & Drawers – Can be used for shallow doors or drawer fronts in craft or furniture projects.
8. Toolboxes & Storage Boxes – Provides safe daily access in light workshop or home use.

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Structure and Working Principle

A box butt hinge is formed from two interlocking rectangular leaves joined by a central pin or rod that acts as a pivot point. Each leaf is attached to opposite box surfaces (typically the lid and side/back panel). When the lid is opened or closed, the hinge’s pin allows smooth rotation while the leaves keep the alignment steady.

A typical 60mm butt hinge consists of:

• Two Leaves: Flat, rectangular plates with countersunk holes for screws.
• Central Pin: Connects the leaves and serves as the hinge axis.
• Finish: Can be brass, steel, plated, or painted as required.

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Types of Box Butt Hinges (by Function & Design)

1. Standard Box Butt Hinge

Classic design; leaves are of equal length and width, easy to install.

2. Loose Pin/Removable Hinge

Central pin can be removed, allowing you to separate the box lid without unscrewing the hinge.

3. Fixed Pin Butt Hinge

More secure (non-removable); suitable for high-value or display boxes.

4. Decorative Butt Hinge

Ornate leaf designs, engravings, or special surface patterns to enhance appearance.

5. Heavy Duty Butt Hinge

Thicker gauge metal and wider leaves to carry heavier box or small cabinet lids/doors.

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60mm Box Butt Hinge Specifications (Typical)

Parameter	Specification
Length	60mm (2.36 inches)
Width	20-30mm (varies by model)
Pin Diameter	2.0–3.0mm
Leaf Thickness	1.2–2.0mm
Hole Pattern	2–3 per leaf (4–6 total), countersunk
Material	Solid brass, stainless steel, iron, zinc
Finish	Polished, antique, black, gold, satin, custom
Weight Support	0.5–2kg per pair (depends on gauge)
Application	Wooden box lid, cabinet, drawer, craft

Why Choose 60mm Box Butt Hinges for Wooden Boxes?

• Perfect Size for Medium Boxes:
  Not too bulky, not too delicate—ensures enough strength for regular use without overwhelming the box’s design.

• Wide Compatibility:
  Works with most hard and soft woods, plywood, MDF, and composite materials.

• Enhanced Appearance:
  When surface-mounted or mortised, a brass or stainless finish adds a touch of luxury and an authentic “handmade” look.

• Secure & Durable:
  When correctly installed, these hinges outlast cheap alternatives and stand up to years of opening and closing.

• Affordable & Accessible:
  Available globally, with a huge variety of finish options and price points.

Materials & Surface Finishes

1. Solid Brass
Best for luxury, classic appeal, anti-rust, and patina development over time.

2. Stainless Steel
Modern, highly durable, corrosion-proof—ideal for kitchen, bathroom, humidors, or outdoor boxes.

3. Iron or Zinc Alloy (Plated)
Economical, can be polished, plated, or painted to imitate costlier metals.

Surface Finishes:

• Polished Brass
• Antique Brass
• Satin Nickel
• Black Oxide
• Gold Plated
• Chrome
• Custom painted or powder-coated

Most box makers choose brass or plated finishes for fine jewelry or gift boxes, and satin/black for contemporary crafts.

60mm Box Butt Hinge vs. Other Box Hinges

Feature	60mm Box Butt Hinge	Barrel/Cylinder Hinge	Continuous (Piano) Hinge	Concealed Hinge
Visibility (Closed)	Partially visible	Hidden	Visible along the length	Hidden, usually inside
Installation	Easy/moderate	Moderate, needs drilling	Moderate, full length	Moderate, needs precision
Security	Good	Excellent	Good	Excellent
Durability	High (brass/steel)	High (brass)	High (steel)	High
Decorative Options	Many	Few	Few	Few

How to Select the Right 60mm Box Butt Hinge

1. Size Matching:

   • For boxes up to 30cm/12" wide: 60mm is ideal.
   • For larger/heavier boxes: use three hinges or upgrade to 75–100mm.

2. Lid Weight:

   • 60mm hinges support typical wooden box lids (0.5–2kg with a pair).
   • Use more hinges or thicker gauge for denser woods/heavy contents.

3. Aesthetic Fit:

   • Choose bright brass for antique or classy boxes, satin/black for modern styles.

4. Material Compatibility:

   • For outdoor/humid use, always opt for brass or stainless steel.

5. Decoration:

   • Ornate or flush? Select decorative patterns for display boxes, plain for practical ones.

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Installation Guide for 60mm Box Butt Hinges

1. Mark Your Placement

• Typically 15–30mm from each end of the lid.
• Use a square or marking gauge for precise alignment.

2. Mortise Preparation (Optional)

5. Test and Adjust
• Open and close lid; check for binding and adjust mortise/screw depth if needed.

Tips:

• For heavy use: always use quality screws (hand-finish if necessary).
• For soft woods: consider adding glue or longer screws for extra security.

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Maintenance & Care

• Regular Cleaning:
  • Wipe hinges with a dry microfiber cloth.
  • Polish brass or nickel-plated finishes occasionally for brightness.
• Lubrication:
  • Apply a drop of mineral oil or silicone spray to the pin annually for silent, friction-free action.
• Screw Check:
  • Inspect screws each year; tighten or replace if necessary to prevent hinge or lid failure.
• Protect from Corrosives:
  • For plated or iron hinges, avoid cleaning with acids or harsh chemicals.

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Customization and OEM Services

• Logo Engraving & Branding:
  • Manufacturer logo, codes, or decorative motifs for corporate or retail branding.
• Custom Sizes/Shapes:
  • Widths, thicknesses, and hole patterns can be modified for unique packaging or engineered solutions.
• Surface Finishes:
  • Custom colors, dual-tone, engraving, satin, gold-plating per box design or brand scheme.
• Kits & Assembly:
  • Hinges can be supplied with matching screws, packaged by set, in retail boxes, or bulk for high-volume projects.
• Sustainable Production:
  • All popular finishes available RoHS/REACH compliant upon request.

SEO Keywords (Integrated in Context)

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Technical Data Sheet (Sample Spec)

Attribute	Description
Hinge Length	60mm (2.36 inches)
Hinge Width	22mm per leaf (varies by model)
Leaf Thickness	1.2–1.5mm
Center Pin	Solid brass/stainless steel
Screws Included	Yes; matching finish
Finish	Polished, antique, nickel, black, gold
Operating Angle	Up to 270°
Load Capacity	1.5kg per pair (typical)
Application	Wooden boxes, cabinets, drawers

Trends in Box Hinge Design

• Micro-Finishing:
  • CNC and laser etching enable ultra-fine decorative features.
• Sustainable Materials:
  • Eco-friendly brass and fully recyclable steel in demand.
• Hybrid Functionality:
  • Invisible pins, magnetic catch integration, soft-close technology for modern luxury boxes.
• Color Customization:
  • Gold, black, and pastel finishes for trend-conscious brands and designers.
• Enhanced Security:
  • Tamper-proof pins and reinforced gauge for valuables and collectible cases.

Why Choose Us for 60mm Box Butt Hinges?

• All Major Materials & Finishes:
  • Brass, stainless, plated, painted—all available from stock or on demand.
• Professional Experience:
  • Factory and design support for box makers, brands, wholesalers, and DIYers worldwide.
• High Precision:
  • All hinges checked for fit, finish, clearance, and screw pattern accuracy.
• Fully Customizable:
  • Logos, shapes, patterns, hole layouts—all made to order.
• Guaranteed Quality:
  • Strict QC at all stages, with replacement/refund commitment on defects.
• Sustainable Packaging:
  • Eco-conscious, strong, and attractive boxes for shipping and retail.

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How to Order or Get a Free Sample

Ready to elevate your next box project with reliable, beautiful 60mm box butt hinges?
Contact our team for catalogs, free samples, specification matching, OEM quotes, and fast delivery worldwide. Explore how the right hinge transforms wood boxes into heirloom-quality, luxury, or practical products—all at a competitive price.

Additional Information

• MOQ Flexibility:
  • From 100 sets for small businesses to 10,000+ for manufacturers.
• Global Logistics:
  • Export-standard, damage-proof packaging; fast air or sea shipping.
• Custom Sourcing:
  • Sourcing direct from factory saves cost and supports product innovation.
• On-Time Delivery & QC:
  • Every hinge batch tested for finish, strength, and alignability.
• Client Support:
  • Free expert consultation, drawing support, and post-sale service.

Frequently Asked Questions (FAQ)
Q1: Are all 60mm butt hinges solid brass?
A: No, they come in brass, stainless steel, and plated steel. Always check material spec for your needs.
Q2: Can I use these for kitchen or bathroom boxes?
A: Yes—choose stainless steel or high-quality brass for humid environments.
Q3: How many hinges should I use for a box lid?
A: Two are usually sufficient for boxes under 40cm wide; for larger/heavier lids, use three.
Q4: Should I mortise these hinges or surface-mount them?
A: Mortising is optional but gives a flush, professional look; surface-mounting is quicker for crafts and prototypes.
Q5: Do you supply matching screws?
A: Most suppliers include matching screws in the same finish as the hinge.
Q6: Can I install these on MDF or plywood?
A: Yes; drill pilot holes, use longer screws if needed, and avoid overtightening to prevent stripping.
Q7: What finishes can you provide?
A: Polished brass, antique brass, stainless steel, black, gold, chrome, and custom coatings.
Q8: Is bulk pricing available?
A: Yes, the price per piece drops significantly for 500+, 5000+, or OEM custom orders.